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Effect of casting speed on surface quality of horizontal direct chill casting 7075 aluminum alloy ingot

Qingfeng ZHU

金属学报(英文版)

7075 aluminum alloy ingot with the diameter of 100 mm has been produced by horizontal direct chill casting in different casting speed. The effect of the casting speed on the ingot surface and subsurface layer was studied by surface observation and subsurface structure analysis. It was found that increasing the casting speed results in the adding of segregation knots in the ingot surface. The thickness of the dendrite microstructure layer in the subsurface reduces with increasing the casting speed. And the elements of Zn, Cu and Mg enrich in the coarse dendrite microstructure layer of the ingot.

关键词: Horizontal direct chill casting

Rapid air film continuous casting of aluminum alloy using static magnetic field

Fu QU , Huixue JIANG , Gaosong WANG , Qingfeng ZHU , Xiangjie WANG , Jianzhong CUI

金属学报(英文版) doi:10.1016/S1006-7191(08)60107-6

The influences of the cooling style and static magnetic field on the air film casting process were investigated. Ingots of 6063 aluminum alloy were produced by AIRSOL VEIL casting with double-layer cooling water and static magnetic field. Surface segregation, hot crack and variation of solute content along the radius direction of ingot were examined. The results showed that double-layer cooling water can improve the surface quality and avoid of hot crack, which created conditions to increase the casting speed. The electromagnetic casting process can effectively improve the surface quality in high speed casting process, and static magnetic field has a great influence on solute distribution along the radius direction of ingot.

关键词: Air film casting , null , null , null

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